Request Quote

Whether you are looking for one roll, ten rolls, or hundreds of rolls, ISI can offer you quality products at lowe To save time we manufacture in the USA. For lower costs and value, we manufacture in Asia. ISI uses the highest quality materials. Our rolls are manufactured to meet your exact drawing requirements and specifications.

ISI currently supplies rollers to USA roller manufacturers and OEM’s. Your local supplier can easily be our middleman. Buy direct and save.

If you are the end-user, ISI can also fulfill your requirements with our hands-on approach.

ISI can provide a wide variety of roll sizes:  Small diameter rolls, for machines like printers and labelers, to long length and large diameter rolls for industries like Polyethylene Terephtalate (PET) and BOPP (Biaxially Oriented PolyPropylene) plastic manufacturing.

All our rolls are custom manufactured to your specifications. At ISI we have experience serving the warehousing, aerospace, distribution, automobile, and other industries.

Many of our customers find that is less costly to purchase a completely new roll, (body and rubber cover) from ISI, than to have their existing ones recovered at the current supplier.

Reach out today for your quote!

  • Rubber Covered Rolls

    Neoprene, Silicon, RTV, Urethane, Hypalon, EPDM
    Grooved, Strait, or Spiral
    Strait or Crowned Grind
    ¼” to 36" in Diameter
    Up to 200" in Length

  • Steel or Alloy Rolls

    Chrome, Hard Chrome, Flash Chrome
    Thermal Transfer Rolls, Single Wall, Dual Wall
    Print Cylinders, Rotogravure, Flexographic Plate, Impression
    Steel Mill Rolls
    Specialty Coated (Specialty Hard Coatings, Plasma Sprays)
    Aluminum idlers
    Alloy Casting Steel Roll, Graphite Steel Roll, Adamite Roll & Ring, Pearlitic Nodular Cast Iron Roll & Ring, Acicular Nodular Cast Iron Roll & Ring, Indefinite Chilled Alloy Roll, Hss Roll & Ring, Tungsten Carbide Ring, Composite Roll with Tungsten Carbide Ring

    And More...

  • Aluminum Idlers

    Ground, Not Turned
    Clear or Hard Anodized
    With or Without Shafts and Bearings
    Smoothbore or Ribbed ID for Stiffness
    Smooth, Spiral, or Chevron Grooved

  • BOPP

    Width 8.2/8.7/10.4m
    Line Speed 450-600m/min

  • MDO

    Stretching Roll - Chrome Coating - Mirror Polishing
    Pre-Heating Roll - Chrome Coating Mirror Polishing
    Pre-Heating Roll - Teflon coating

  • PRS

    Cooling Roll - Chrome Coating
    Cooling Roll - Stainless Steel Coating
    Corona Roll - Silicon Rubber Coating
    Corona NIP Roll - EPDM Rubber Coating


Industrial rollers are often used in conveyor operations to direct raw materials, partial components, and finished goods from one production operation to another within a facility. Rollers are also used to form and shape materials, spread coatings, laminate products, and clean equipment and product surfaces.

Integrated Solutions manufactures and distributes a wide variety of quality rolls to our customers in industrial settings.

Rubber Rollers

A rubber roller consists of a cylindrical tube or shaft enclosed in a layer of rubber material. The inner core is typically composed of a strong material like steel or aluminum. The outer layer of a rubber roller can be smooth or textured to enhance grip. Rubber-covered rolls have many industrial applications, including smoothing paper and plastic, applying and spreading coatings, texturizing rubber rolls, reducing friction heat, and preventing conveyor slippage. Rubber rolls are a cost-effective solution due to their durability and unique physical properties.

Types of Rubber Rollers

Rubber rollers are available in an assortment of designs and configurations to meet the needs of unique applications. The most common types of rubber rollers are:

  • Ink and Printing Rollers: Printing rollers apply writing, figures, images, and designs onto paper and substrates using ink or paint.
  • Laminating Rollers: Laminating rollers apply laminate materials to substrates. The tolerances on these rollers are usually much tighter.
  • Drive Rollers: Drive rollers are used to transport materials from one location to another using a series of rollers.
  • Guides/Idler Rollers: Idler rollers support and guide roller and conveyor systems by facilitating smooth, continuous motion.
  • Grooved Rollers: Straight groves can be used to allow air to pass through, or allow wires or ropes to be installed to keep material from wrapping on the rollers
  • Spreader Rollers: Spreader rollers are V or U grooved,starting from the center of the roll.  Designed specifically for spreading and smoothing applications.  Allowing wrinkles to be spread out as the material is rolled over the roller.
  • Conveyor Rollers: Conveyor rollers are used to transport materials from one location to another on a motorized, mechanical, or manual conveyor system.
  • Live Shaft Rollers: Live shaft rollers feature external bearings. Ideal for use in heavy load-bearing applications and harsh conditions. The shaft and entire roll rotate together on external bearings.
  • Dead Shaft Rollers: Dead shaft rollers use internal bearings which allow the roller to spin around the stationary center shaft. With a dead shaft idler, bearings are installed in each end of the roller body and the shaft passes through the body of the roll.  The shaft is mounted to the framework of a machine and the roll body rotates around the fixed shaft. The shaft does not rotate so it is called a dead shaft.
  • Cleaning Rollers: Cleaning rollers are designed to perform highly specialized cleaning operations to remove contaminants such as dust, dirt, debris, and liquids.
  • Stinger Rollers: Stinger rollers are dead shaft rollers engineered for marine applications.
  • Urethane/Polyurethane Rollers: Composed of polyurethane, these rollers are cost-efficient, shock resistant, elastic, and strong.
  • EPDM Rollers: EPDM (ethylene propylene diene monomer) rollers are made with a synthetic rubber made up of ethylene, propylene, and diene monomers. EPDM rollers  have a higher resistance to heat, oxidation, corrosion, and harsh weather conditions than Neoprene.
  • Industrial Rubber Rollers: Industrial rubber rollers are designed for use in industrial and manufacturing operations.
  • Nip Rollers: Also called pinch or laminated rollers, nip rollers are used to press several sheets of material together, ultimately forming a laminated product.

Rubber Roller Materials

Rubber rollers are versatile and are manufactured from a range of rubber materials that each have benefits and detriments depending on the application, including:

  • Neoprene: Neoprene is a chemically stable synthetic rubber that is resistant to compression and maintains flexibility in a wide range of temperatures. Neoprene is the most common material for rubber rollers and is used on a variety of roller types including nip rollers and conveyor rollers. Neoprene rollers are commonly found in conveyor systems and printing equipment.
  • Neoprene plus polyvinyl chloride (PVC): Adds a higher degree of wear resistance than straight neoprene. This combination is commonly used in printing and building applications.
  • Silicone Rubber: Silicone rubber is extremely temperature resistant, and has non-stick properties that make it ideal for rollers. Applications include coating, laminating, and extrusion.
  • RTV: Room-temperature-vulcanizing (RTV) silicone is a compound that is applied as a liquid and cures at room temperature into a flexible rubber material. RTV silicone is commonly used in the aircraft and aerospace industries.
  • Urethane: Urethane, or polyurethane, is highly durable with excellent chemical and wear resistance. These types of rollers are commonly used for material processing in the sheet metal industry.
  • Hypalon: Hypalon® is a high-performance synthetic rubber that exhibits high electrical, chemical, thermal, and abrasion resistance. Used in coating, laminating, converting, embossing, and extrusion applications.
  • EPDM: Ethylene propylene diene monomer (EPDM) is relatively inexpensive and resistant to chemicals, ozone, and temperature fluctuations. Common uses include coating, flexo printing, and laminating applications.
  • PVC:  Polyvinyl chloride (PVC) is a thermoplastic material which can be melted down at high temperatures, molded, and cooled again to solid form. PVC can be rigid or flexible.  It is strong, lightweight, and durable. This material can be used in wash-down applications and has a sanitary design, making it well suited for the food and beverage and agriculture industries.

Frequently Asked Questions

What does Integrated Solutions Inc. do?

Integrated Solutions Incorporated (ISI) is an overseas manufacturer of machine components for U.S., Canadian, and Mexican companies. We serve as a link between domestic manufacturers and offshore factories. We perform standard machine shop services like milling and turning, and we work with plastic, fiberglass, rubber, cloth, steel, wood, and other materials. ISI can also handle labor-intensive jobs to produce custom parts. We take the guesswork out of outsourcing by delivering most quoted jobs directly to you.

What is an outsourcing manufacturing company?

Outsource manufacturing is the process of hiring another company to manufacture your company’s products. The main benefits of outsourcing are the cost savings associated with labor, materials, and equipment. Outsourcing eliminates the need to invest in expensive tools, so you can reduce overhead while producing affordable products. Hiring a third party that specializes in a certain type of manufacturing also allows companies to focus on their core business.

At ISI, we handle these responsibilities with the utmost care. If you partner with us, you can keep your operations cost-effective and efficient. We also offer assembly and packaging services if you order manufactured parts from us.

Why work with Integrated Solutions Inc.?

Our background in machinery manufacturing in the United States and Asia enables us to meet our customers’ needs with low-cost, high-quality solutions. On your behalf, we can address challenges associated with language barriers, communication, metric conversion, shipping, and other logistics. Our knowledge of U.S. machine requirements gives us an edge when building complicated parts to precise specifications. ISI’s unique expertise means we can take the worry and risk out of offshore outsourcing.

How long does it take to get a product?

Under normal conditions, it typically takes about 3-4 months for each ISI product delivery. While some companies require wait times of at least a year, our streamlined process allows us to get parts to you faster.

We begin most projects by manufacturing a “first article” for customer approval. Upon approval, most parts are produced within 2-6 weeks. Transit time to the United States is about 3-4 weeks. (Please note that pandemic conditions have caused delays that could extend shipping to 6-8 weeks.) We also have provisions for urgent shipments: 5-7 day air cargo and 3-4 day air express.

When your products get to the U.S., we make sure it meets your standards as laid out in our original contract. If the products are not made to print, we’re responsible for them.

How does ISI ensure high quality?

At ISI, every employee takes responsibility for maintaining quality control within their domain. Avoiding mistakes begins with the correct specifications, as we understand that even one minor difference on a print can have a drastic impact. ISI ensures that prints are correct before starting a project. Our full-time quality control inspector tracks and inspects the manufacturing process from start to finish, including a full inspection upon completion.

We back all products with a full warranty should you encounter any issues. We handle all claims through our office in Garden Grove, Calif.

Will my trade and design secrets be safe?

We understand the importance of protecting intellectual property and take care to eliminate all possibilities of theft. To give our customers peace of mind, we coordinate all the necessary work in our domestic office. If needed, prints can have customer markings removed and replaced with ISI part numbers. The overseas manufacturers only see the part and are provided no contextual information about the part’s function. If necessary, different parts of a single job can be sent to different manufacturers to separate machine components.

ISI is a leading manufacturer of custom machine parts and can help you with your outsourcing solution. Get in touch to learn more about what we do, or request a quote to get started.

Steel Rolls, Steel Mill Rolls, and Aluminum Rolls at ISI

Integrated Solutions offers an extensive selection of steel and steel alloy rolls, steel mill rolls, and aluminum idlers for use in a variety of industrial applications. These include:

Steel and Steel Alloy Rolls

Our industrial steel rollers and steel alloy rolls are designed to facilitate the movement of heavy materials and components. They are engineered to carry large loads with moderate propelling force. Our steel and steel alloy rolls are available in chrome, hard chrome, and flash chrome finishes.

Steel Mill Rolls

Integrated Solutions’ steel mill rolls are engineered to reduce the thickness of metal stock to create smooth, seamless, and uniform sheet metal that meets even the most stringent specifications. This quality makes them well suited for applications such as conveyor systems. Steel mill rolls can also endure extreme temperatures, making them a versatile option.

Aluminum Idlers

Our quality aluminum idlers are ideal for use in low-tension, low-volume web guide applications. They come in with or without shaft bearings and can be clear or hard anodized. Aluminum idlers can be used in a variety of applications because they maintain high performance while being nearly half the weight of steel.

Industrial Rollers at Integrated Solutions

Integrated Solutions is committed to providing superior industrial rollers to your specifications. We have experience serving customers in the manufacturing, warehousing, distribution, aerospace, and automotive industries, among others. To learn more about our selection of industrial rollers, contact us today or request a quote.

Need Rubber or Metal Rolls?

Ask Us A Question!